B.
#2000 Drain Plug Gas Valve Pilot On-Off Switch Transformer Fig #2005 CONTROL PANEL REMOVAL 1. 207a nox 407a heaters raypak residential pool low digital 2100 rp manual
For Canada, indoor installation is restricted to an enclosure that is not occupied and does not directly communicate with occupied area. pool atmospheric nox heaters rp2100 low 2100 rp manual HEATER WITH OUTDOOR STACKLESS TOP VENT TERMINAL (Outdoor) Stackless Top Installation 1. Electronic Ignition Heaters: Remove the thermostat temperature sensor by loosening the compressionfitting nut (Figure 3). Persons not qualified shall not attempt to install this equipment nor attempt repairs according to these instructions. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. The heater should be installed to meet all local codes, the latest editions of the National Fuel Gas Code Z223.1 and the National Electrical Code, ANSI/NFPA 70. 4. Disconnect wires at high limit, AGS (automatic gas shutoff), and pressure switch on the inlet/outlet header (Figure 2). LIMITED WARRANTY RAYPAK RESIDENTIAL SWIMMING POOL AND SPA HEATERS GAS MODELS 185, 265, 335 & 405 MILLIVOLT 185, 265, 335 & 405 ELECTRONIC GENERAL Raypak, Inc. warrants that the cabinet, burner tray (minus controls) and refractory will be free from defects in materials and workmanship under normal use and service for a period of FIVE YEARS FROM THE DATE OF ORIGINAL PURCHASE FOR A SINGLE FAMILY RESIDENCE (ONE YEAR IF OTHER THAN FOR SINGLE FAMILY RESIDENCE USE). Filter must be on with adequate water flow through heater. OPERATING INSTRUCTIONS AND SHUT-OFF PROCEDURES AUTOMATICALLY LIGHTED PILOTS ELECTRONIC IGNITIONS SYSTEMS A. 
SECTION 6/REPLACEMENT PARTS LIST NOTE: To supply the correct part it is important that you state the model number, serial number and type of gas when applicable. This appliance is equipped with an ignition device which automatically lights the pilot. Thermostat set higher than pool water temperature. rp2100 raypak r265 pool parts heater heaters parts4heating spa models 1. Three (3) sides must be open in the area under the overhang. SECTION 5 / TROUBLE SHOOTING GUIDE MECHANICAL (FOR QUALIFIED SERVICE PERSONNEL ONLY) IMPORTANT NOTICE These instructions are primarily intended for the use of qualified personnel specifically trained and experienced in the installation of this type of heating equipment and related system components. RP2100+ Heat Exchanger Reversal Procedure (Capron Resin Header Models) 1. GAS PRESSURE REGULATOR Fig # 9328 The gas pressure regulator is preset at 4" W. C. for natural gas, and 11" W. C. for propane gas. ADDENDA: LOW NOx POOL HEATERS The Raypak Low Nox Pool Heaters are certified and tested under the ANSI Z21.56.CSA 4.7 Standards for gas fired pool heaters. Yellow flame means restriction of the air openings. raypak manualslib manuals reset limit raypak 240f manual parts4heating xtherm adjustible INDOOR HEATER The design is also certified for indoor installation when equipped with the approved draft hood. heater pool raypak manual pdf manuals info conche pdffiller The initial connection to the heater is made with a 2" PVC union adapter to which PVC may then be connected with appropriate cement. 2. CATALOG NO. raypak manualslib CAUTION: Propane gas is heavier than air and will settle on the ground. CONTENTS 4 PART ONE OWNER'S OPERATING INSTRUCTIONS 4 SECTION 1 START-UP PROCEDURES 4 5 Before Start-Up Lighting Instructions & Shut-Off Procedure (Manually Lighted Pilot MV) Operating Instruction & Shut-Off Procedures (Automatically Lighted Pilot IID) After Start-Up 6 7 7 SECTION 2 CAUTION 7 SECTION 3 MAINTENANCE & CARE PROCEDURE 8 8 9 Pool & Spa Water Chemistry Cold Weather Operation Winterizing the Pool & Spa Heater 9 PART TWO INSTALLATION/SERVICE INSTRUCTIONS 24 SECTION 4 SERVICING INSTRUC. raypak pool 407a manual 207a rp2100 parts4heating Reverse above procedure to re-install. It is available in millivolt or electronic control options. Larry J. Ashton, P.E. 7. pool raypak 206a 2100 rp manual #4 RE-INSTALLED IN/OUT HEADER ON OPPOSITE SIDE. Fig # 9363 IID PILOT Fig # 9362 PILOT REMOVAL LOW NOx BURNER TRAY ASSEMBLY BURNER DRAWER REMOVAL 1. Heater must always be vented to the outside. Snap tabs into keyholes so as not to pull out. Remove right and left side access panels (Figure 1). B. Make visual check of the burner and pilot flame. PRESSURE RELIEF VALVE INSTALLATION To conform to local building codes, it may be necessary to install a pressure relief valve. 2. Flame pattern on the main burner and pilot is indicated in the previous illustration. WIRING DIAGRAM - IID UNITS (atmospheric) 22. WARNING: If the information in these instructions are not followed exactly, a fire or. Gas valve must be "ON" position. ELECTRICAL ( STANDING PILOT MILLIVOLT) RAYPAK POOL OR SPA HEATER ELECTRICAL CHECK WITH MV GAS VALVE CAUTION: For qualified service personnel only. VISUAL INSPECTION Flame can be observed through the slot opening above the plenum. There should be no connection to the red wire for 120V operation. Prefix "C" is for Cast Iron (ASME) Headers; "P" is for Plastic (Capron) Headers. # RP8096 WIRING DIAGRAM MILLIVOLT UNITS WITH MECHANICAL THERMOSTAT Fig. raypak diagram wiring heater pool 2100 This control center contains a mode button, up and down temperature adjustment buttons, and a LCD display. 2. Intermittent Pilot System TROUBLESHOOTING HONEYWELL S8600 START TURN GAS SUPPLY OFF. Connect the white wire to the L2 or neutral leg of the power supply. raypak manualslib 6000.52-Z Effective: 11-01-01 Replaces: 08-01-01 INSTALLATION AND OPERATING INSTRUCTIONS Models P-R185A to P-R405A C-R185A to P-R405A Low NOx P-R185AL to P-R405AL C-R185AL to C-R405AL RP2100 SWIMMING POOL and SPA HEATER WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Shut off main electrical power switch to heater. explosion may result causing property damage, personal injury or death. specifications. pool raypak heater parts parts4heating versa models Shut off gas upstream of heater. The heater may be cleaned from the return header side, without breaking pipe connections. For Low NOx pool heaters wire nut each red wire independently. 2. raypak 2100 manual operating instructions installation manualslib manuals Slide out burner tray. parts4heating raypak pool parts heater Locate heater as close as practical to a chimney or gas vent. Manufactured under Patent No. Lifting or blowing flame indicates high gas pressure. spa electric pool raypak parts heaters heater parts4heating 5kw boilers hydronic raypak 2100 heaters steel headers exchangers finned corrosion burners resistant copper heat feature iron stainless cast tube raypak rp2100 asme pool heater specifications manuals Jumpers are for temporary check only. 3. WIRING DIAGRAM KEY PINK CONNECTOR BLUE CONNECTOR Fig. It is preferable, however, to remove both headers for better visibility through the tubes and to be sure the ground-up lime dust does not get into the system. RP2100 REMOTE CONTROL INSTALLATION CAUTION: Before installing remote controls to the RP2100 Digital Heater, read the following: The Raypak RP 2100 Digital Heater is remote ready in most cases. Outlet pipe should be only slightly warmer than the inlet. Do not try to light the pilot by hand. raypak manualslib raypak rp2100 manual 2100 nox low pool 405b 185b rp parts4heating vspfiles explodedviews PART ONE - OWNER'S OPERATING INSTRUCTIONS FOR YOUR SAFETY - READ BEFORE OPERATING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. MILLIVOLT SYSTEM The Millivolt System residential heater is equipped with a self-generating electrical system in which the electric current is provided by means of a pilot generator. *If you cannot reach your gas supplier, call the fire department. BEFORE LIGHTING smell all around the appliance area for gas. WARNING HIGH VOLTAGE For qualified Technicians ONLY ELECTRICAL (ELECTRONIC IGNITION IID) NOTE: Some heaters may be equipped with an ignition module that shuts off pilot gas if pilot fails to light. Reroute the sensor to the left side of the heater. raypak pool heater versa parts 130a spa heaters gas parts4heating raypak manualslib Insert tabs into keyhole (4 places). Since propane can accumulate in confined areas, extra care should be exercised when lighting propane heaters. For Canada, no de-rate is required for elevations up to 4500 feet. 1. It is factory set at 1.75 PSI for deck level installations. TO WHOM IT MAY CONCERN: The new Raypak series RP2100 pool heaters have been designed to eliminate the need for conventional heat sinks (high temperature piping). ADDENDA: LOW NOX HEATERS (CONTINUED) 6. pool raypak heater commercial heaters parts parts4heating spa equipment This newly authorized piping arrangement is described in the installation manual provided by Raypak, and has been successfully tested by Raypak to assure its acceptability. ELECTRONIC IGNITION GAS VALVES-CONTINUED A minimum of 7" W.C. and a maximum of 14" W.C. upstream pressure under load, and no load conditions must be provided for natural gas or a minimum of 12" W.C. and a maximum of 14" for propane gas. Low NOx BURNER TRAY PILOT ASSEMBLIES 3-P 3-P 7-P 3-P 14-P 16-P 16-P 17-P Honeywell IID Atmospheric units Fig.
The valve shall be installed in a vertical position. Low flame means low gas pressure. INTERNAL AUTOMATIC BY-PASS VALVE Plumbing from the heater back to the pool must not have any valves or restriction that could prevent flow when the pump is operating. GAS VALVE REMOVAL 1. #RP8280.1 Heaters must not be installed under an overhang of less than three (3) feet from the top of the heater. Shut off gas supply to the heater. The MODE button functions as a means to turn the heater off or on in either the pool or spa temperature setting. raypak e11 SECTION 4 / SERVICING INSTRUCTIONS GENERAL LOCATION OF CONTROLS Drain Plug (Located in Return Header) CONTROLS/ADJUSTMENTS/REPLACEMENTS Bypass Temperature Adjust Buttons Hi Limit (Located in Return Header) Mode Button LCD Display AGS HiLimit (Located in Inlet/ Oulet Header) Ignition Control (IID) Digital Thermostat Module Unitherm Governor Roll-Out Switch Fig. To reset, interrupt power to heater. 2. Remove the heat Fig. SECTION 3 / INSTALLATION INSTRUCTIONS IMPORTANT NOTICE CLEARANCES ALL HEATERS For clearances from combustible surfaces, see the chart below. parts4heating raypak pool parts heater Turn off gas valve, manual gas valve, and electrical supply to the heater. Shut off main electrical power switch to heater. 8. The maximum acceptable pressure relief valve setting is 125 psi. rp2100 membrane It should not be hot. A flexible sealant is recommended. Since propane can accumulate in confined areas, extra care should be exercised when lighting propane heaters. Fig. Open drain plug located on the inlet/outlet Drain Plug header, (under water pipes). #8124 for units produced prior to 06/01/2000 Honeywell IID Low NOx and Atmospheric units for units produced after to 06/01/2000 Use KIT Number 008155F for Low NOx units Use KIT Number 002003F for Atmospheric units 1-P 9-P 15-P 13-P 5-P 16-P Honeywell MV Fig. If your state is such, be sure your contractor bears the appropriate license. If left in place, they could cause the heater to burn up. Shut off gas upstream of heater. 3,623,458. Remove gas piping to gas valve inlet. 3. Disconnect gas line from gas valve. #8107 38 Fig. When the heater is located below the level of the spa or pool, it may be necessary to reset the pressure switch to compensate for the no-flow static head. Ltd, 7 Geddes St., Mulgrave, Victoria, Australia 3170 (6139) 560 4944 FAX (6139) 560 4974 Litho in U.S.A. Do not let the tubes clog up solidly. LIGHTING INSTRUCTIONS AND SHUT-OFF PROCEDURES MANUALLY LIGHTED PILOTS MILLIVOLT SYSTEM A. 3. The LCD display indicates the mode the heater is in and the actual water temperature. These instructions are intended for the use of qualified personnel only, specifically trained and experienced in the installation of this type of heating equipment and related system components. Remove (2) screws that mount burner tray to unit, and (2) screws that secure gas valve to jacket. raypak The digital liquid crystal (LCD) display shows the actual pool temperature, operating status, and service codes (See examples below). 4.
ASME certified units, typical used in commercial applications, are also available. CAUTION: Propane gas is heavier than air and will settle on the ground. This manual should be maintained in legible condition and kept adjacent to the. naturalgas raypak heateri ignition www.raypak.com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 FAX (800) 872-9725 Raypak Canada LTD, 2805 Slough Street, Mississauga, Ontario, Canada L4T 1G2 (905) 677-7999 FAX (905) 677-8036 Raypak Australia Pty. heater or kept in a safe place for future reference. Installation and service personnel may be required by some states to be licensed. SPECIFICATIONS AND DIMENSIONS *Designation for Propane is "EP", Natural gas is "EN". 5. Attach the wire nut to the red wire. BURNER DRAWER REMOVAL 1. parts4heating raypak pool parts heater Reverse above procedure to reinstall. Installation and service personnel may be required by some states to be licensed. WINTERIZING THE POOL & SPA HEATER Return Header When heaters installed outdoors in freezing climate areas are to be shut down for the winter, observe the following step-by-step procedure: 1. pool commercial raypak heaters 2100 manual parts4heating explodedviews vspfiles Spa or hot tub water temperatures should never exceed 104F (40C). 2. 4. 7. A 3/4" NPT connection is provided in the inlet/outlet header for installation of a pressure relief valve. 6. NOTE: Do not use teflon tape on gas line pipe thread.
3. Do not over tighten. Extension Pieces (2) Auger with Carbide Tip TUBE CLEANING PROCEDURE Establish a regular inspection schedule, frequency depending on local water condition and severity of service. It is located on the inlet/outlet header. Reduce input 4% for each 1000 ft. above sea level when installed above 2000 ft. elevation. Fig. Failure to follow this procedure can cause fire or fatal carbon monoxide poisoning. Elevated water temperature can be hazardous, and the U. S. Consumer Product Safety Commission recommends the following guidelines: WARNING: Should overheating occur or the gas supply fail to shut off, turn off the manual gas control to the appliance. PRESSURE SWITCH The pressure switch, or heater actuator, insures that the heater operates only when the filter pump is in operation. See Vent Piping Section for venting details. Should this occur, shut the heater off and contact your gas supplier or qualified service agency. raypak pool raypak heater manual pdf pentair official site conche Use a long 9/16 socket wrench to remove orifices from the gas manifold. 4. When lighting the pilot, follow these instructions exactly. The touch pad on the control panel allows you to select the desired pool or spa temperature. Credit will not be issued. If determined defective by the Company and within warranty, the part will be returned in kind or equal substitution, freight collect. Remove front door. ELECTRICAL WIRING Option Location For Left Side Field Wiring Control Box (Factory Mounted Location) NOTE: If it is necessary to replace any of the original wiring, it must be replaced with 105 C wire or its equivalent, and /or 150 C wire or its equivalent as originally built. Refer to the latest edition of CAN/CGA-B149.1 and B149.2 for specific requirements. Clean out deposits over 1/16" in thickness. A 3/4" pressure relief valve having a capacity equal to BTU/HR output of the model to be installed is recommended for this appliance. While the Unitherm Governor responds to the changes in water temperature in the heater, the internal by-pass valve automatically responds to changes in water pressure in the piping system. 5. ELECTRONIC CONTROLS The pool heater thermostat on the upper front panel of the heater controls the pool/spa water temperature. Above input ratings are per A.G.A. This appliance has a pilot that must be lighted by hand. Outdoor Top Pagoda Top (Shipped Loose with Heater) 2. Remove front door. For 120 V input power to the unit, connect the black wire to the L1 or hot leg of the power supply. # 8278.1 Fig. #3 BULB & CLIP Fig. SECTION 1 / START-UP PROCEDURES Your Raypak Pool/Spa heater has been designed for years of safe and reliable pool/spa water heating. Note: Plastic (Capron) Headers cannot be used for ASME installations. In addition to the Unitherm Governor, a built-in automatic by-pass valve is provided in the in/out header.
VENT PIPING WARNING: Indoor boilers require a drafthood that must be connected to a vent pipe and properly vented to the outside. SECTION 2/CAUTION AFTER START-UP Feel the inlet and outlet pipes. Disconnect gas line from gas valve.
Vent piping the same size as the draft hood outlet is recommended, however, when the total vent height is at least ten (10) feet (draft hood relief opening to vent terminal), the vent pipe size may be reduced as specified in Chapter 10 of the National Fuel Gas Code, ANSI Z 223.1. Installation and service must be performed by a qualified installer, service agency or, Do not store or use gasoline or other flammable vapors and liquids in the vicinity of, - Raypak Swimming Pool And Spa Heater Operating Instructions, RP2100, P-R185A, P-R405A, C-R185A, P-R405A. raypak btu
JACO FITTING Fig. raypak 2100 manual operating instructions installation manualslib manuals BURNER ADJUSTMENT This burner assembly does not require any primary air adjustments. Disconnect wires that terminate at gas valve. raypak
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