how to make a two stage dust collector

dust collector stage http://www.homedepot.com/p/Carlon-2-in-Non-Metalli then i use a PVC 2 inch end cap and a short piece of 2 inch pipe. I hooked up a length of hose and ran a few tests with some of the machines in my shop. dust cyclone separator stage build Have you noticed how much sawdust your table saw generates? did u finally use 4" or five inch hoses for inlet an venting? Connect the hose that comes out of the dust collector to the side of the separator without the bend on the inside of the lid. One way to reduce this is to create a chip separating baffle, which collects most of the debris in a trash can before it reaches the filter. Vineta. Privacy policy, Materials Required for Dust Collector System, Hook the dust collector up to various tools, Consider a wall mount dust collector to save space. I have a 5-lb weight on the lid now. Iplan on using a dryer vent forthe final permanent installation. extractor You can install a magnite inside the first stage under the lid by the incoming side to catch any metal that might pass through the first stage. There's nothing worse than trying to locate a blockage and having to take apart ducting from one end to the other and finding out it was due to the grounding wire. 1 year ago. Pull it tight inside tube and wedge it in the drilled holes to keep it taut. Disassemble plumbing as required. i probably should make an instructable on how to make this. As to wireing/grounding your system to be safe. You can run the ground wire on the OUTSIDE and every 10' to 15' feet run the wire into the ducting 3" to 5" inches and right back out and continue down the line.

I'm really happy with this set up! Yes, yes and more yes! I suggest you cut a circular plywood piece and mount the SDD on that.

I wish that I had. Just curious what others have done. Thanks guys for the advises. It's easy to switch between tools, which means the dust collector actually gets used when I need it! UNLIMITED membership - Get access to it all. I think I'd mark the mounting holes on the ply, drill them, test fit the SDD to the ply top, then bolt the ply to the metal top, and then use a jig saw to cut the center opening. The rockler dustright is 2.5 inch. The blue bracket just holds the end of the expandable hose so it's easier to grab. This procedure would have been much easier than what I actually did.Another grounding method is metal plumbing. I am interested in the idea of making it a two-stage set-up with one of those cyclone creating lids on a trash can, and I can build that right into the system which will not be mobile anyway but I have to believe that a certain amount of performance is lost with that added stage. Planer shavings tended to stay in the garbage can. Copyright (2022), The Handyman's Daughter. Prices have never come down since that time.Keeping a wire against a wall of a pipe is quite a challenge.

I can't tell that using the can & cyclonette dropped performance significantly. Is it OK to copy projects from the magazine? collector dust stage hp name By adding a separator to this setup, removing the sawdust is as simple as dumping out a trash can! Also, we ensure their complete compliance with the defined industry and international standards of quality.

We have created these special content collections organized to give you a deep dive into a range of topics that matter. B efore purchasing and setup of my dust collection system I didthe same as you're doingand investigated everything thourghly. cyclone 2499 northtech If it got caught in a mass of planer shavings it might make it out of the can. Never saw anything like this before and I love it!

the lid has two holes, one with plastic thread that i do not use, the other has pipe thread that i use for dust-in. dust collector Dust collectors may seem like overkill in a small workshop that usually relies on a shop vac, but it's crucial for containing that dangerous dust! Just set the filter in the center and hook them into place.

The filter that comes with it only filters down to 5 microns, which means it won't collect the dust that is most harmful to your lungs. To my surprise, this thing is big, so much for the idea of tuck it underneath the motor of delta ap-400. I like your idea and thanks so much for sharing this helpful workshop experiences. Commenting has been disabled. "Being on a tight budget, I chose the 2hp model from Harbor Freight. Must be a rerun of something that is old. Miter saw dust collection is particularly tricky, but a dust hood can help contain the mess. Just a trash can with a special lid will do! Iplaced the bottom disc on the barrel, and then placed the center ring on top of the disc. Adding a cyclone or other means of removing most the dust and debris before it gets to your filter is an excellent investment. Anyhow, I spent a couple of days on this and found, to my frustration that the airflow was EXTREMELY reduced by the addition of a barrel, so much so that the bag on the collector would not even inflate, and I'm using the same model Harbor Freight Collector. Does the first stage actually do a good job of saving the impeller from screws that will inevitably get sucked up, especially when my 6 year old daughter vacuums?

Most tools have either a 4" or 2 " dust port. You can even upgrade the bag to the same type of canister filter as the bigger version! Since I want the chips and dust to fall into the barrel, but not come back out, Iused some sandpaper by hand to slightly round over the top edges of the channel. You can get plans for the miter saw station, router table, planer stand, table saw stand and t track table so you can build your own. You say that dust passes right through to the bag but what about metal screws? without letting the wire inside pipe go slack. Our biweekly podcast allows editors, authors, and special guests to answer your woodworking questions and connect with the online woodworking community. 6 years ago. Can't wait to see how you hook it up to all of your machines. dust stage collector dustcollector Dust collection is about air volume. Thanks for your input , I have done what you plan. I then screw in an adapter in both sides of the dust-in. Ihighly reccomend this approach if you're able to. dust This would be a little tricky for my plastic barrel trash can, as the sides are convex. There would be a channel cut out of the disc near the perimeter of the barrel 2/3 of the way around, emmulating the Phil Thien design. This way hopefullyany metalwon't continue on to the impeller. dust stage collector hoy garage Roll it outside when you are working. That this is not easy to achieve and the likelyhood of a fire/explosion in this type of enviroment is unlikely to happen. dust collector stage freight harbor play tyler dust stage collectors system woodworker efficiency greater offer central larger It is funny to take off the lid and see the chips all lying down in neat cyclonic rows like a fresh alien crop circle. Does it matter which way the cyclone spins? Idecided to lay a bead of silicone caulk in each of the three grooves I had routed, and then used my finger to smooth them into a convex shape that would help contour to the mating parts. 4 years ago. Share it with us! In-depth articles, up-close photography, and detailed illustrations, I am purchasing a 2hp 1600 cfm dust collector and finally upgrading from the old shop vac. Hope I never have to have a colostomy. I got the cyclonette from Grizzly. Thet make large claims for it. Thread the ends of grounding wire through the holes.

Can anyone speak from experience as to how much performance is lost with adding the second stage? IF you have the lid sitting on top of your first stage loosly you will have some loss due to the fact that you will have air passing around the lid and top of first stage (garbage can) itself. A forum community dedicated to router and woodworking professionals and enthusiasts.

I like your project and want to build one.

Stop! Otherwise, the wire would have reached the turbine.With all my suction my pipes are overhead with no problem.

on Introduction. It may have less tendency to pass dust on to the bag. The last modification was to drill a hole in the ZCI just behind the blade to help reduce above the table dust. Did you make this project? I'm Vineta, otherwise known as The Handyman's Daughter! Reassemble plumbing.

Already have a dust collector, but hate changing out the bag? We use premium quality raw material in the production process of these machines, which we procure from some of the reliable network of vendors of the industry. Only the fine dust makes its way up to the filter, so it works better and longer. Second: I have the Grizzly equivalent of the 2hp collector mentioned here. I'm just passing on what I found. Our offered assortment is highly appreciated among our clients and the industry for their salient features like high performance, sturdy construction, easy operations and low maintenance. The standard collection bag will be full in no time, and replacing it isn't exactly fun. If you have most all of the tools you need then go 2 stage if not get that needed tool but still have DC on your list. This site is protected by reCAPTCHA and the Google, Editor's Letter: Technology and the future of woodworking. Each hose has a blast gate at this 3 way Y junction, so the suction only goes to the tool that's currently in use. Idrilled 1 1/8" holes at each end of the channel, and then used a jigsaw to cut the rest out. I've just bought the HF DC, and was planning a much more complex build with a large cone.

You'll live happily ever after. When I first bought the dust collector, I assembled it in the standard configuration so that I could test it, and compare the results to my finished product.

I have noticed that the metal garbage can almost collapses especially if I forget to open a blast gate when I start it - without any gasket! I simply removed the switch box, and rotated it 180 degrees, so that it's now right side up and facing the right direction. It has hose, adapters, & blast gates.) And like Toni, I'm hurting for room, too. All seems well. lumberjocks I've done both and have found that if my first stage (the can) was somewhat shallow,the biggest %of all shavings sawdust etc. Most dust went to the lower bag anyway. very good and useful project. I had two cans on two branches of pipe. A shop vac only moves the big wood chips out of the way, but doesn't do much to control the finer particles you really need to be worried about. something i can use my tractor to move and dump. Krunz best make dust collector machine with 3 hp 3 ph elctric motor std access. The Wynn filter comes with these little clips to attach it to the dust collector. When it gets full, just remove the bag and throw it away (or use the sawdust for other projects!). I found it on sale recently for $159, at Woodcraft, but not sure it's still available. Picked up a 30-gal barrel.

diy lumberjocks dust collector woodworking improved mod stage projects I presume a paper barrel can survive the vacuum pressure.As said before, my cyclonette is the one Grizzly sells.Cadiddlehopper. The other advantage this has is that it allows me to use the full capacity of my trash barrel.My idea was to create a disc that would fit on top of the trash barrel, and that the center ring would then fit on top of. The job I really hate is changing the bag. But that ultra-thin filter is ultra-delicate. I may install permanentducts sometime in the future if I ever expand my shop, but this set-up seems to work well for now. I worried about performance loss, but I noticed no performance hit at all, in fact I think it is actually better because the large planer chips are not clogging the DC at the gate or the impeller. lumberjocks

separator Anyone need a surplus garbage can & "cyclonette?". 2022 The Taunton Press, Inc. All rights reserved. Really glad to find this write up. I think the 2hp rating is a little overly generous, but it still can't be beat for the money. Inoticed that the square outlet on the fan housing was preventing it from seating fully, so Inotched the top of the disc. Basically, a tool is an object that enables you take advantage of the laws of physics and mechanics in such a way that you can seriously injure yourself - Dave Barry. It was really hard to find room in my tiny one-car garage space!

Just do it. A metal screw should not be able to pass through the cyclonette. First: Stop wasting your time with jigsaws and such. The silicone takes 24 hours to fully cure.

Good to know the simpler Thien baffle will separate enough that chips are not making it through to the other side. I'm in desperate need of dust collection. Leave 6 - 12 inches of wire outside pipe. The most difficult part of the installation was the ground wire. Copyright 1996-2022 IndiaMART InterMESH Ltd. All rights reserved. on Introduction. Posted on Published: June 14, 2017- Last updated: July 7, 2022. OK, last but not least; As for the screws and the first stage. Please visit my disclosures page for more information. Iused my router circle cutting jig to cut two pieces a little larger than than the trash barrel. I built a simple cyclone in front of the DC. I removed the can from the other branch which collects only sawdust. They are easily found for little or no money, lightweight, durable, and come in a variety of sizes. dust stage collector dustcollector For a better experience, please enable JavaScript in your browser before proceeding. I thought it might be a little thin and flimsy, but Ihad enough tomake two pieces that Icould later laminatetogether to form a 1" thick piece. Have a metal top and a latch to hold it tight onto the barrel.

Great to hear that if properly sealed you fell there is no performance drop. Reply Actually, I didn't even think about trying to do that. 35, 000/-5 hp double bag final price rs. Uline online has fiber drums of various sizes.

on Introduction, Are you still running this setup? Did you find a need to add any pipe extension to the blower inlet so it sticks down closer to the baffle top? 214, Linghi Chetty Street Parrys Chennai - 600001, Tamil Nadu, India. I have the 6 inch in my shop, in a separate space so I don't have to put up with the noise. Yeah, the newletter's servings of DIY are kind of like reaching into an extemporaneous grab-bag full of magic 8-balls. Ithen had a helper stick the hose straight into a large pile to sawdust while I watched the exhaust outside. I tried it both ways, with the second stage and without. oneida It's musical chairs over here! A couple of thoughts for those considering building one for themselves. There was a visible amount of fine dust coming out, but it was surprisingly small. Enter now for your chance to win more than $2,000 worth of woodworking equipment from Woodpeckers. ask away. It is surprisingly quiet and powerful. I sucked it through with the collector by attaching a rag to the wire. I sealed the heck out of the top with calk. Not only do they help keep things clean and tidy, they also protect your lungs from harmful airborne dust. The other thing is the fact that some impellers are made out of aluminum and not steel thus negating the spark likelyhood. This creates a flexible and airtight seal. It will be built into a wall in my shop, and Ill run the duct work with all the appropriate precautions . It's better to be safe than sorry.Talk with your local fire chief and see what he/she has to say. Please comment as I'm ready to make a change to my DC now!

The outlet is vertical & dead center of the swirling dust. I bought the Onieda super dust deputy with 30 gal bucket at woodcraft for $215.00. 4 hp double bag final price rs. Their successful performance in the industry has earned us a good name. dust collector Thanks, Michael, 10 years ago Reply

It seems to work very well. Figure out how to connect ground wire to each machine. Yes, your lungs will thank you for sure. saw, shop vac hose, 2 inch end cap, short pipe, adapter, lid, adapter, street 90. angle the street 09 to throw the sawdust to the barrow wall. You need a way to sort out the shrapnel from the fluff! Iwaited until it was on sale, and then used a 20% off coupon making the total price around $165 with tax. Those are my main concern, with the fire hazzard.

At the top is a single hose that leads to the trash can separator. If you take the time and seal the lid with weather stripping or foam gasketing you will not have the preformance loss. My collector is 3-hp. Plus tips, advice, and special offers from Fine Woodworking. Grizzly, Pen State, American Woodworker back issues and of course back issues of FWW. I used a piece of hardboard with magnets to form an enclosure for the back of the saw. the 55 gallon barrow i am using fills up in 2 hours. I had been thinking about adding one of the cyclone lids for a long while and recently bought one from Lee Valley. If I convert, I'll still be exhausting into the room, so I'll have to adapt some filter bag anyway. I suggest you NOT keep it inside your shop space. Rabbeting a shelf; Strength vs. appearance, Editor's Letter: A new tool with every project. While I do lose some suction with this set up, it's been a total game changer in my small workshop! You might get lucky and find one of the removeable top varieties. Everyone who is venting outside, where are you getting your make up air? They're angled/tilted so the inlet side comes in at 10:00 o clock and exits at the 2:00 position. There are many after market suppliers who can sell you quality bags. cyclone stage collector dust

Before I would have to unclog the hose at the DC when ever I planed wide boards, now it works perfectly. then using a hole saw i cut a 2.25 inch hole in the end cap to make an adapter to the shop vac hose. These products are efficiently working in private and public sectors, Engineering College, Polytechnic & I.T.I. After looking around my shop for a suitable material, Ifound some scraps of 1/2" MDF. I hope I helped you and if you have any further questions please feel free to ask away.. About sawdust explosions: Many years ago there was a plywood shortage because one of the few major plywood plants in the US was almost completely destroyed by a sawdust explosion. Don't restrict yourself below 4 star inches. Ben Franklin. Grizzly has a plastic garbage can lid that has 2 ~ 4"inch openings on top of the lid. Still waiting for 4 hose to test. it works great. Wood chips and sawdust goes in through the 4" hose, spin around through the filter, and the heavy stuff falls into the bag below. then I 'd plane another board and empty the can.. Well maybe I could get a few boards between unplugging and empting the can but in the end I put on a diust mask and let the chips fly.. then about twice a day I used a snow shovel to scoop the wood chips into big piles.. "I put on a diust mask and let the chips fly"This is the most sensible thing I've seen re: dust collection. After building the storage for our shed, I moved some things around to make room for the dust collector.

Now that you know why, I'll show you how to make a 2 stage dust collector for your own workshop! Don't have spec on CFM. Just like the bottom disc, Iused a roundnose router bit to form a groovethat wouldfit ontop of the center ring. The miter saw and router table both have dust collection hoses that are hidden behind the miter saw station. I reused the two hole top that formerly had the Rockler setup, so the ply was a must. Ithen used a round nose router bit to route a groove in the bottom piece that would accept the top of the barrel. Other smaller units are screamers and who needs that? Finally received the Dust Deputy. I have a jet dc1100 and no dust gets into the jet bag. Most of these drums have a solid top with two 2" bungs, so you'll have to cut the top off with a jigsaw or reciprocating saw. One tip I might add is clear ducting instead of PVC pipe. Also, the dust in the can is stirred quite a lot by the turbulence. Become an UNLIMITED member and get it all: searchable online archive of every issue, how-to videos, Complete Illustrated Guide to Woodworking digital series, print magazine, e-newsletter, and more. The table saw hose plugs in to a port on the side of the stand like a gas station nozzle, so you don't have to fiddle with hose clamps. ItsOverflowing.com | Itsoverflowing.com is a participant in the Amazon.com Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com.

Good choice.

UPDATE: I've switched out my giant machine for a smaller wall mount dust collector to save space in my tiny workshop! With both pieces milled to shape and size, I then glued and nailed them together, making sure not to nail near the area where the channel will be cut.With the grooves cut, and everything test fit sastisfactorily, I then marked out the channel. Add a cyclone separator that traps the heavy sawdust in a trash can that's easy to dump out!

The only machine the hose doesn't reach is my bandsaw, but it doesn't create much dust, and Ithink the higher static lift of my shop vac works better for mybandsaws dust hood set-up.Imade a few modifications to my contractor style tablesaw in order to get more efficient dust collection with the new set-up. Get instant access to over 100 digital plans available only to UNLIMITED members. All of the chips, and the vast majority of dust were collected in the barrel.After a minor adjustment to the inlet alignment, and enlarging the slot to 1 1/4", Iwas able to improve the performance even more. ?. This way Ihave a starting point, and can adjust the alignment in either direction to get maximum perfomance. I reconfigured my system so that my saw, planer & jointer are on the same branch as the garbage can "cyclonette." This makes it practical to install the dust collector near the outfeed table, and just use one 10' flex hose for everything. 8 years ago This instructable will show how I created a chip separator formy dust collector. There is a lot of stuff on web sites regarding the how tooos. Start your 14-day FREE trial - and get building! the the suction hose is attached to the center of the lid by drilling a 2.25 inch hole with the hole saw. ", Sorry but what is it that you bought there in the first/second step?

One thing that I found was a lot of 'Hype' on grounding your system. Try and make this as air tight as possible and still be able to 'pop the top' when having to empty etc. My workshop is on the 4th floor of an industrial loft building right up against the freeway, so I'll be venting outside as well. Purchases made through these links may earn me a small commission at no additional cost to you. Check out this link to learn everything you ever wanted about cyclone dust collection. That looks excellent. The rest falls into the collector bag. The standard filter bag that comes with Harbor Freight dust collector doesn't trap the fine particles that are most dangerous to your lungs. Rather than spend a bunch of money on an aftermarket filter, I decided to vent my system outside, eliminating the filter completely. By checking into this subject more and more I found that the likelyhood of a dust explosion is very rare. You definitely don't want one rattling around in your expensive filter. A dust collector should be one of the first major purchases for any woodworking shop. I put the inlet of the ring in placeabove the solid portion, emmulating the Thien design. I think mine is a 1.5hp, 240 volt unit rated at 1150cfm. I added a second stage to my dust collection system (grizzly) and found that I couldn't mesure any drop in performance.

Get complete site access to video workshops, digital plans library, online archive, and more, plus the print magazine. This sawdust roller coaster keeps the filter flowing longer and prevents damage to the fine mesh. If the wire holes bother you, plug them with RTV. This will save you a lot of Tylenol in the future. Ok, then I take it you did not find a problematic drop in performance. Start your 14-day FREE trial - and get building. The side with the bend is attached to the hose that goes out to your tools. I only have it hooked up between my planer and DC.

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